Ultrasonic Rotary Vibrating Screen

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OVERVIEW

The ultrasonic rotary vibrating screen is a rotary vibrating screen equipped with an additional ultrasonic screening system. It can effectively solve the screening challenges of materials with strong adsorption, easy agglomeration, high static electricity, high fineness, high density, and low specific gravity, and has superior performance. It is a high-performance screening equipment widely used in industrial production lines.Its screening accuracy can be increased by 1-70%, and the output can be increased by 0.5-10 times, significantly improving the efficiency of material screening processes for manufacturers.The dry powder particle size can be classified down to 25μm (600 mesh), meeting the fine screening requirements of various high-precision industrial materials.

Due to the superposition of ultrasonic vibration, the ultrasonic rotary vibrating screen can not only prevent mesh blockage but also improve the output and quality of the screening machine, reducing maintenance time and costs for production line operations.It has been successfully applied to the screening and classification of ultra-fine materials with 400 mesh, 500 mesh, and 600 mesh, such as silicon carbide, alloy powder, molybdenum powder, stainless steel powder, tungsten powder, nickel powder, cobalt powder, powder coating, quartz powder, fluorite powder, butylmiconazole powder, malt powder, ribavirin, coffee powder, electromagnetic powder, negative electrode materials, laser powder, magnesium oxide, lithium battery positive electrode materials, carbon powder, and spore powder. It is an ideal screening solution for procurement teams in related industries.

Working Principle of Ultrasonic Vibrating Screen:

The ultrasonic vibrating screen converts 220V, 50Hz or 110V, 60Hz electrical energy into 36KHz high-frequency electrical energy, which is input into the ultrasonic transducer to convert it into 36KHz mechanical vibration. The generated power ultrasonic wave makes the screen vibrate at high frequency, which is the core working mechanism of this industrial screening equipment.The materials on the screen undergo low-frequency rotary vibration while being superimposed with ultrasonic vibration. This not only prevents mesh blockage but also improves the output and quality of the screening machine, thereby achieving the goals of rapid screening and screen cleaning, and making ultra-fine powder screening easy for production line operations.Based on the traditional vibrating screen, this system introduces a low-amplitude, high-frequency ultrasonic vibration wave (mechanical wave) on the screen to change the screening performance of ultra-fine particles, making it suitable for the screening of high-value-added fine particles.It is particularly suitable for users who process high-value-added fine particles, providing reliable screening support for manufacturers and procurement teams in related high-end industries.

Advantages of Ultrasonic Rotary Vibrating Screen:

  • The ultrasonic vibrating screen technology is developed and produced for screening different materials based on factors such as particle size, density, and particle shape, providing customized screening solutions for manufacturers with diverse material processing needs.
  • It solves the screening problems of materials with characteristics such as strong adsorption, easy clumping, high viscosity, high static electricity, high density, and ultra-fine powder, ensuring smooth production for production line engineers.
  • The ultrasonic vibrating screen eliminates the pollution and abrasion of powder caused by conventional screening methods, and greatly reduces the noise of the screening machine, creating a better working environment for industrial workshops.
  • It maintains the mesh size, stabilizes the screening accuracy, and reduces the number of repeated screenings, improving the overall production efficiency of enterprises.

Functions of Ultrasonic Rotary Vibrating Screen:

  • Ultra-fine powder screening: It solves the screening challenges of materials with strong adsorption, easy clumping, high viscosity, high static electricity, high density, and ultra-fine powder, which is essential for high-precision material processing in various industries.
  • Solving mesh blockage: The ultrasonic vibrating screen is based on the rotary vibrating screen with an additional ultrasonic configuration. In addition to the exciting force generated by the vibration motor of the rotary vibrating screen, it also has a mechanical wave of 36,000 times per minute generated by the ultrasonic system acting on the screen surface. This maintains the mesh size, stabilizes the screening accuracy, decomposes adherent substances, and reduces oversize materials, minimizing downtime for production lines.
  • Increasing output: The rotary vibrating screen with ultrasonic function can increase the output by 2-5 times, helping manufacturers meet higher production targets and enhance market competitiveness.

PARAMETERS

Model

Effective Screening

Diameter(mm)

Effective Screening

Area(㎡)

Screen Mesh Specification

(Mesh number/hour)

Layer(S)Power(KW)

Common

Motor

Vibration

Motor

 CSB-600φ5400.22892-5001-50.750.18-0.25
CSB-800φ7300.41831.10.25-0.55
 CSB-1000φ6000.63591.50.75-1.1
CSB-1200φ11000.94991.51.1-1.5
CSB-1500φ14001.53862.21.5-3
CSB-1800φ17002.268733-4.5
CSB-2000φ19002.792233-4.5 

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